Structural laminate
Wet reinforcement or prepreg with core and inserts as designed.
Vacuum bagging seals a flexible film over wet lay-up or prepreg and removes air from the enclosed stack. Atmospheric pressure compacts the laminate, helps evacuate trapped air and can manage excess resin through release, bleeder and breather layers.
A pressure differential acts across the bag. Uniform compaction depends on an airtight seal, continuous vacuum path, suitable consumables and geometry that avoids bridging or blocked airflow.
Place wet reinforcement or prepreg and any core or inserts on the tool.
Apply peel ply/release film, bleeder or flow-control layers and breather.
Install bag film, sealant tape, ports, hoses and traps.
Pull vacuum and test stability before cure or infusion-related operations.
Maintain vacuum through the specified cure, then strip consumables and inspect.
Wet reinforcement or prepreg with core and inserts as designed.
Peel ply and perforated or solid release film control separation and resin movement.
Absorbs excess resin where specified and maintains an air path.
Bag film, sealant, ports, hoses and resin/volatile trap.
A supplier claim is useful only when the process window is tied to the offered material, tooling, drawing revision and production batch.
| Stage | What must be controlled | Evidence to request |
|---|---|---|
| Lay-up | Ply identity, orientation, condition and time exposure. | Material freezer/out-time record and ply traveler. |
| Bag stack | Consumable sequence, pleats, edge dams and vacuum paths. | Bagging checklist and setup photograph. |
| Vacuum | Leak tightness and stable pressure throughout cure. | Leak-test result and continuous vacuum trace. |
| Release | Cure, laminate thickness, void indications and bond quality. | Cure chart, final inspection and NDT when specified. |
Likely cause: Insufficient slack or pleating at corners and recesses.
Detection: Pre-cure bag inspection and post-cure thickness/void checks.
Likely cause: Leaks, trapped air, poor debulk or inadequate cure vacuum.
Detection: Vacuum trace, ultrasound and microsection where required.
Likely cause: Excessive bleed, poor edge control or wrong perforation scheme.
Detection: Laminate mass/thickness, surface review and mechanical coupons.
This guide uses the JEC process taxonomy, CAMX/ACMA/SAMPE review framework and process-specific material from industry associations, national research centers or government laboratories. Sources explain the process; they do not endorse listed suppliers.
Industry-level process taxonomy covering RTM, infusion, pultrusion, winding, fibre placement and additive manufacturing.
Peer-reviewed conference framework for manufacturing, processing, NDE and testing topics.
Bag stack, atmospheric compaction, air removal and prepreg or wet-lay-up routes.
Reviewed 16 August 2026. Verify current standards editions, material datasheets and project-specific acceptance requirements before award.
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Vacuum bagging is a consolidation method for material already wet or pre-impregnated. Vacuum infusion first compacts a dry stack, then uses the pressure difference to draw liquid resin through it.
A final reading cannot show interruptions during cure. A time-based trace reveals leaks, pump loss or hose restrictions that may have reduced compaction while the resin was mobile.
Define the release layer, bleeder, breather, edge control, bag film, sealant, port arrangement and any caul plates because they affect resin movement, compaction and surface condition.
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