Leakage or weeping
Likely cause: Liner defect, poor joint preparation or local dry fiber
Evidence: Holiday/leak test, hydrotest and joint procedure
Filament winding places resin-impregnated continuous reinforcement over a rotating mandrel at controlled angles. Hoop and helical layers can be tailored for pressure, axial load and handling, while liners and corrosion barriers address the service fluid. The winding program, laminate calculation and cure record are therefore part of the product definition—not interchangeable factory know-how.
| Control field | Factory control | Buyer evidence |
|---|---|---|
| Design basis | Pressure, vacuum, axial loads, supports, nozzles and design factor | Approved calculation and laminate schedule |
| Corrosion barrier | Liner resin, surfacing veil, chopped layer and thickness | Service compatibility and barrier measurement |
| Winding program | Fiber angle, bandwidth, tension and layer sequence | Machine program identity and winding log |
| Cure and proof | Gel/cure cycle, post-cure and hydrostatic test | Batch cure record and witnessed test report |
Likely cause: Liner defect, poor joint preparation or local dry fiber
Evidence: Holiday/leak test, hydrotest and joint procedure
Likely cause: Wrong angle, fiber content or laminate thickness
Evidence: Winding record, thickness map and qualification test
Likely cause: Incorrect resin/cure or incomplete corrosion barrier
Evidence: Resin certificate, cure test and service review
Missing inputs should be recorded as deviations, not silently filled with a factory default.
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